The QC team will inspect all items for visual and physical defects, weigh and measure the dimensions to ensure products meet exact specifications. Once dry, EVERY mattress undergoes a nine-point firmness consistency test and infrared technology scan to ensure they meet our stringent quality standards. After the latex sponge is removed from the mold, it is washed with water to remove residual soap and curing agent. The Talalay process is designed to produce softer, fluffier latex with a more homogenous consistency. Add air to the mixture to foam the latex compound. Whipped latex partially fills a mold. The solid latex is cooled and removed from the mold. Dunlop and Talalay refer to the process by which liquid latex is transformed into sheets of latex foam. In summary, the process consists of pouring a frothed liquid latex compound into a closed mold, vacuuming air out of the mold, then flash freezing it. As with Dunlop process foam, the latex is foamed and poured into a large mold. Cut or assemble the layers to produce latex cores of different widths. The mattress is transported to a two-lane dryer, which completes the curing process and removes residual moisture. They apply a vacuum. We have never received any feedback from consumers with regards to latex allergy linked to the proteins that cause the allergy. The Talalay process is a more energy intensive process of producing latex foam. Talalay Latex'sunique freezing course at -30°C prevents the deposition of particles and ensures a consistent cell structure, thus ensuring consistent qualityand touch. Natural rubber is harvested from the sap of the rubber tree (Hevea Brasiliensis)- originated in Brazil- and now mainly grown in Malaysia, Thailand and Indonesia. The resulting foam is softer and much less dense, which makes it well-suited for comfort layers, but not ideal for support cores. Talalay describes the manufacturing process of creating a latex mattress out of latex foam rubber. 100% Pure Talalay Latex Foam Made in the USA. Dunlop vs Talalay Latex What is the difference between Dunlop Latex and Talalaly Latex mattress layers? Talalay latex is subjected to a vacuum molding process in which the latex is flash-frozen as it is molded. Mix latex compound according product formulas in temperature controlled tanks. save 15% OFF than Amazon. Dunlop latex and Talalay latex are not two different kinds of latex. Fill molds or pinned plates with latex foam. For somebody with latex allergy, Vita Talalay is safe. Squeeze water out of the latex sponge by squeeze rollers and evaporates all the water with drying machine. This process describes the production of Talalay latex which is used in our products. Natural Talalay Latex Foam. The reason is that the proteins are washed out during the production process and the latex is tucked in the mattress. Talalay Latex Manifacturing Process. Go behind the scene and watch how our Talalay latex mattresses are made in Shelton, CT. As for the Talalay process, it starts with the same vulcanization process as the Dunlop process, where the latex is poured into a mold to be steam-heated. CO2 is added to whip the recipe into a frothy state. This raw material is made into Talalay latex foam through a complex freeze-vacuum process. 100% Natural latex does not carry the associated USDA agricultural certification. The batter is transferred to the pressroom where it is whipped into a froth and injected into an aluminum pincore mold. Here they use vacuum sealed metal molds. Latex foam is made from a conc The flash-freezing process, combined with the added air, avoids the latex particulate separation that sometimes occurs in the production of Dunlop latex, where the foam is allowed to dry slowly in layers. Our Talalay delivers a unique buoyant quality which relaxes muscles and relieves tension, lifting away the pressures of the day while you sleep. Talalay vs Dunlop Talalay and Dunlop are two types of natural latex but they are different in terms of feel and the overall manufacturing process. The aluminum needles can create a unique aeration structurethat naturally increases gas permeability. The Talalay process, a unique eco-friendly production method, transforms this renewable resource into the world’s finest latex foam. Dunlop and Talalay refer to the process by which liquid latex is transformed into sheets of latex foam. A Talalaly latex topper is an easy and economical solution to revitalize your bed. The Talalay process adds two steps. We’re getting to the difference between Talalay and Dunlop soon, I promise. Vacuum the sealed mold so that the foam fills up the inner space of the mold. Careful attention to detail at every step makes certain this amazing feel comes through in the finished product. How Latex Foam is Made: Both Dunlop and Latex processes begin and end similarly. The quality of the end product is identical. 100% Natural Dunlop or Talalay Latex: Like organic latex, 100% natural is made from the sap of the rubber tree which is processed (see manufacturing process for Dunlop and Talalay). The batter is transferred to the pressroom where it is whipped into a froth and injected into … Substances are add to stabilize the sap. Talalay refers to the name Joseph Talalay, who invented the Talalay production process. Our Talalay delivers a unique buoyant quality which relaxes muscles and relieves tension, lifting away the pressures of the day while you sleep. This does not mean that it is softer. Talalay Latex rubber is extremely durable. 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